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  • What is the typical annealing temperature for cold-rolled coils?

    2025-09-15 10:17:10
    The annealing temperature for cold-rolled coils must be determined based on material composition, cold-rolling deformation, and performance requirements, generally ranging between 600°C and 700°C. For ordinary carbon steels (e.g., SPCC, DC01), a recrystallisation annealing temperature of approximately 650°C is typically employed. For high-strength low-alloy steels, achieving an optimal balance of strength and ductility may necessitate slightly elevated temperatures or extended holding times. Stainless steels require higher annealing temperatures, generally between 1000°C and 1100°C, to ensure complete microstructural transformation and carbide dissolution. During annealing, the heating rate, holding time, and cooling rate must be controlled to prevent excessive grain growth from overheating or incomplete work hardening from insufficient temperatures. Temperature control methods differ slightly between continuous annealing furnaces and bell annealing furnaces.
  • What are the mechanical property indicators for cold-rolled coils?

    2025-09-15 10:13:12
    The mechanical properties of cold-rolled coils serve as a crucial basis for evaluating their service performance. Key indicators include: Tensile strength (σb), denoting the material's resistance to failure under tensile loading; Yield strength (σs or Rp0.2), representing the stress at which plastic deformation commences; Elongation (δ), indicating the relative elongation at fracture and reflecting plasticity; Hardness (e.g., HV, HRC), indicating the material's resistance to localised deformation; Cold bending performance, denoting the material's ability to withstand bending deformation at ambient temperatures, assessed via cold bending tests; Impact toughness, signifying the material's resistance to impact loads (particularly crucial for materials used in low-temperature environments). Mechanical property requirements vary across different grades and specifications of cold-rolled coils; selection should be based on specific application scenarios.
  • What rust prevention methods are used for cold-rolled coils?

    2025-09-15 10:12:53
    To enhance corrosion resistance and extend service life, cold-rolled coils typically undergo the following rust prevention treatments: Oil coating: Applying a thin layer of rust-inhibiting oil to form a protective film; Passivation: Chemically forming a dense oxide layer on the surface (e.g., chromate passivation); Galvanising (hot-dip or electro-galvanising): Depositing a zinc layer to protect the substrate through sacrificial anodic action; Colour coating: Applying a decorative and protective coating to the surface; Film lamination: Covering with a plastic film to prevent scratches and moisture exposure during transport and storage. The cost and effectiveness vary across these rust prevention methods, necessitating selection based on the usage environment and storage duration. For instance, oil coating may suffice for short-term storage, while galvanising or colour coating is recommended for long-term outdoor applications.
  • What are the common flatness issues in cold-rolled coils?

    2025-09-15 10:04:47
    Various sheet form defects may occur during cold-rolled coil production, primarily including: - Waviness (centre wave, edge wave, double-rib wave, etc.), manifesting as periodic undulations on the steel surface; - Sickle bend, referring to lateral curvature along the coil's length; - Buckling, denoting irregular convex-concave deformation within the plane of the steel sheet; Thickness non-uniformity, where thickness variations within a single coil or sheet exceed tolerance limits. These flatness issues primarily stem from uneven pressure distribution during rolling, roller wear, improper tension control, and inconsistent annealing temperatures. Poor plate form compromises subsequent processing precision and reduces product yield rates. Therefore, production must control these issues through measures such as adjusting rolling parameters, replacing rollers, and optimising annealing processes.
  • What is the function of the pickling process in cold-rolled coil production?

    2025-09-15 10:04:27
    Pickling is a critical process in cold-rolled coil production, primarily serving to remove scale (FeO, Fe₂O₃, Fe₃O₄) from the surface of hot-rolled coils. This scale impairs contact between rollers and steel sheets during cold rolling, increasing rolling forces, causing surface scratches, and potentially damaging equipment. Acid pickling yields a clean, uniform surface, creating optimal conditions for subsequent cold rolling. Common pickling solutions include hydrochloric acid and sulphuric acid. During pickling, acid concentration, temperature, and duration must be strictly controlled to ensure complete removal of scale without excessive corrosion of the base metal. Post-pickling rinsing and drying are essential to prevent residual acid from corroding the steel sheet. Pickling quality directly impacts the surface finish and formability of cold-rolled coils.
  • What are the dimensional tolerance standards for cold-rolled coils?

    2025-09-15 10:03:36
    The dimensional tolerance standards for cold-rolled coils vary according to different national and regional specifications, with common examples including the Chinese national standard GB/T 708, the Japanese standard JIS G3141, and the American standard ASTM A653. Taking the Chinese national standard as an example, thickness tolerances typically range from ±0.02mm to ±0.05mm (varying according to thickness), while width tolerances generally fall between ±1mm and ±3mm. Flatness requirements typically stipulate that wave height per metre must not exceed a specified value (e.g., 2mm/m). Permissible defect levels for different surface quality grades are also clearly defined. In actual production, enterprises often establish internal control standards stricter than national standards to meet customer requirements. When purchasing, the applicable product standard and tolerance requirements should be clearly specified.
  • What are the applications of high-strength cold-rolled coils?

    2025-09-15 10:03:12
    High-strength cold-rolled coils (such as HSLA steel, dual-phase steel DP, and transformation-induced plasticity steel TRIP) feature high strength and lightweight properties. They are primarily used in automotive manufacturing for producing body structural components, door impact beams, chassis parts, etc., enabling reduced vehicle weight while enhancing safety and fuel economy. Additionally, they are employed in products demanding high strength, such as construction machinery, shipping containers, and high-pressure vessels. Through the addition of microalloying elements (e.g., Nb, V, Ti) and controlled rolling processes, these coils maintain sufficient ductility and formability to meet complex forming requirements while ensuring high strength. Demand for high-strength cold-rolled coils is growing steadily with the development of new energy vehicles.
  • What are the characteristics of stainless steel cold-rolled coils?

    2025-09-15 10:02:53
    Stainless steel cold-rolled coils are manufactured from standard hot-rolled stainless steel coils through processes including pickling, cold rolling, annealing, and levelling. They exhibit the following properties: exceptional corrosion resistance, capable of withstanding various acidic and alkaline media; a smooth, aesthetically pleasing surface finish, achievable in mirror or satin effects; High strength, good plasticity, and excellent workability; Good high-temperature resistance, suitable for diverse thermal environments; Strong chemical stability, resistant to rusting; Superior hygienic properties, compliant with food contact requirements. Stainless steel cold-rolled coils are widely used in food machinery, chemical equipment, decorative materials, home appliances, automotive applications, and other sectors, representing a high-value-added cold-rolled product.
  • What are the packaging methods for cold-rolled coils?

    2025-09-15 10:02:23
    The packaging method for cold-rolled coils must be determined based on material composition, storage conditions, and transportation mode. Common approaches include: wrapping the inner layer with moisture-proof paper or plastic film to prevent water ingress; protecting the outer layer with kraft paper, corrugated cardboard, or galvanised iron sheets to enhance impact resistance; Installing protective rings (typically wooden or plastic) at both ends of the core to prevent deformation; securing the coil with steel or plastic strapping to ensure compactness; for export products, employing waterproof packaging with an outer waterproof cover, and labelling the packaging with product information and moisture-proof markings. Stainless steel cold-rolled coils usually utilise neutral packaging to avoid contact with other metals and prevent corrosion. Appropriate packaging safeguards product quality during storage and transportation.
  • What is work hardening?

    2025-09-15 10:02:00
    Work hardening (also termed cold working) refers to the phenomenon where a metal material undergoes plastic deformation at ambient temperatures, resulting in increased strength and hardness while decreasing plasticity, toughness, and elastic modulus. During cold rolling, steel plates endure immense rolling forces that flatten and elongate grains, increase grain boundary area, and elevate dislocation density. This enhances interatomic bonding, making further deformation difficult. While work hardening improves material strength, it complicates subsequent processing. To restore plasticity, annealing is typically required. This involves heating to recrystallise the internal structure and accumulate dislocations, thereby reinstating the material's workability.
  • What is the function of the levelling process in cold-rolled coil production?

    2025-09-15 10:01:32
    Levelling is a crucial subsequent process in cold-rolled coil production, primarily serving to: correct sheet form by eliminating defects such as waves and warping arising from cold rolling and annealing; adjust surface finish by controlling the roughness of levelling rolls to achieve the desired surface texture; partially relieving internal stresses to enhance dimensional stability; slightly increasing material strength and hardness (via minor cold-rolling deformation); and providing optimal surface conditions for subsequent processing (e.g., coating, stamping). The elongation rate during levelling is typically controlled between 0.5% and 3%, with specific parameters adjusted according to product requirements and material properties.
  • What are the main types of annealing treatment?

    2025-09-15 10:00:23
    Annealing treatment can be categorised into several types based on purpose and process parameters: - Full annealing (heating to the austenitising temperature followed by slow cooling to achieve complete recrystallisation of the microstructure) - Partial annealing (heating below the austenitising temperature, resulting in partial recrystallisation of the microstructure) - Isothermal annealing (holding at a constant temperature after heating to ensure more uniform microstructural transformation) spheroidising annealing (promoting carbide spheroidisation to reduce hardness and improve machinability), and recrystallisation annealing (primarily used for work-hardened materials to restore ductility). In cold-rolled coil production, recrystallisation annealing is commonly employed. This process involves heating to induce grain nucleation and growth in cold-deformed grains, forming new equiaxed grains to mitigate work-hardening effects.
  • What are the disadvantages of cold-rolled coils?

    2025-09-15 10:00:05
    Despite their superior properties, cold-rolled coils present certain drawbacks: complex production processes and substantial equipment investment result in higher costs; limited thickness range precludes manufacturing thicker specifications; work hardening during cold rolling necessitates annealing to restore ductility, extending production cycles and increasing expenses; thin-gauge coils are prone to deformation during transport and processing, demanding higher operational precision; Certain carbon steel cold-rolled coils exhibit poor corrosion resistance, necessitating additional surface treatments; high rolling forces demand stringent equipment precision and maintenance, with production prone to flatness issues (e.g., waviness, sickle bending).
  • What are the advantages of cold-rolled coils?

    2025-09-15 09:59:49
    The primary advantages of cold-rolled coils include: a smooth, aesthetically pleasing surface free from scale, eliminating the need for subsequent grinding; high dimensional accuracy with uniform thickness and minimal tolerances; stable mechanical properties featuring high strength and hardness to meet diverse processing requirements; excellent workability suitable for forming processes such as stamping, bending, and welding; and a wide range of specifications allowing production of varying thicknesses, widths, and materials to meet specific demands. Certain grades exhibit outstanding corrosion resistance after surface treatments (e.g., galvanising, colour coating). These attributes render cold-rolled coils indispensable across numerous industries.
  • What precautions should be taken during storage and transportation of cold-rolled coils?

    2025-09-15 09:59:04
    Cold-rolled coils require protection against moisture, corrosion, and physical damage during storage and transportation. They should be stored in dry, well-ventilated, rainproof warehouses, avoiding contact with water. Adequate spacing between coils must be maintained to prevent deformation from compression. Surfaces may be coated with rust-preventive oil or film to enhance corrosion resistance. During transport, waterproof tarpaulins should cover the coils to prevent rain and seawater exposure. Specialised transport equipment must be used to ensure secure fixation, avoiding rolling and collisions. For stainless steel cold-rolled coils, particular care is required to prevent contact with carbon steel to avoid electrochemical corrosion. Packaging integrity should be regularly inspected, with any damage addressed promptly.
  • How to assess the quality of cold-rolled coils?

    2025-09-15 09:58:14
    Evaluating the quality of cold-rolled coils requires consideration of multiple indicators: surface quality (finish, defect presence), dimensional accuracy (thickness tolerance, width tolerance, flatness), mechanical properties (tensile strength, yield strength, elongation), chemical composition (compliance with standards), and internal structure (grain structure, inclusion content). The surface should exhibit no significant defects such as scratches, pitting, or oxidation discolouration; dimensional tolerances must fall within permissible ranges; mechanical properties must meet application requirements; and chemical composition must comply with the relevant grade specifications. Additionally, sheet form (e.g., waviness, sickle bending) impacts subsequent processing and constitutes a critical factor in quality assessment.
  • What is the typical thickness and width range for cold-rolled coils?

    2025-09-15 09:57:57
    Cold-rolled coils generally range from 0.10mm to 3.0mm in thickness, with 0.30mm to 2.0mm being most common. Thinner gauges present greater production challenges, demanding higher standards of equipment and process control. Widths typically span 600mm to 1800mm, though customisation is available per client requirements. Excessively large or small widths increase production and processing complexity. In practical applications, different industries have varying specification requirements. For instance, the home appliance sector commonly uses thin gauges of 0.3mm to 0.8mm, while the automotive industry employs thicknesses ranging from 0.5mm to 2.0mm depending on component specifications.
  • In which industries are cold-rolled coils primarily utilised?

    2025-09-15 09:57:34
    Owing to their smooth surface finish, high dimensional accuracy, and stable mechanical properties, cold-rolled coils find extensive application across multiple sectors. Within the automotive industry, they are employed in manufacturing body panels, doors, and chassis components; in the household appliance sector, they form the casings and internal structural parts of refrigerators, washing machines, and air conditioners; in electronics manufacturing, they serve as enclosures and heat sinks for electronic devices; In architectural decoration, they form curtain walls, ceilings, doors, and windows; within metal goods manufacturing, they produce various stamped components and hardware fittings. With advances in material technology, high-strength and ultra-thin cold-rolled coils are increasingly applied in new energy vehicles and equipment manufacturing sectors.
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